Publications

Piping and Instrumentation Diagrams (P&IDs) are central to process engineering workflows, yet extracting information from them remains a tedious and time‐consuming task. This work introduces ChatP&ID, a framework enabling natural‐language interaction with smart P&IDs through Graph Retrieval‐Augmented Generation (GraphRAG), to our knowledge, the first application and benchmark of GraphRAG to …

Piping and instrumentation diagrams (P&IDs) are central engineering documents whose review remains largely manual, time‐consuming and error‐prone. We investigate generative artificial intelligence (GenAI) for P&ID revision. Specifically, we interpret P&ID correction as a machine translation task. Machine‐readable DEXPI P&IDs are converted with pyDEXPI into attributed graphs, and corrected topologies are …

Neural networks are increasingly used as surrogates in optimization problems to replace computationally expensive models. However, embedding ReLU neural networks in mathematical programs introduces significant computational challenges, particularly for deep and wide networks, due to both the formulation of the ReLU disjunction and the resulting large-scale optimization problem. This work …

Large Language Models (LLMs) can aid synthesis planning in chemistry, but standard prompting methods often yield hallucinated or outdated suggestions. We study LLM interactions with a reaction knowledge graph by casting reaction path retrieval as a Text2Cypher (natural language to graph query) generation problem, and define single- and multi-step retrieval …

Large language model (LLM)-based multi-agent systems (MASs) are a recent but rapidly evolving technology with the potential to transform chemical engineering by decomposing complex workflows into teams of collaborative agents with specialized knowledge and tools. This review surveys the state-of-the-art of MASs within chemical engineering. While early studies demonstrate promising …

Soft sensors estimate process variables that are difficult or impossible to measure directly by using mathematical models and available sensor data, e.g., product concentrations. Machine learning-based approaches have become popular for soft sensing tasks. These approaches offer automatic modeling using historical process data but lack basic process information, such as …

Developing piping and instrumentation diagrams (P&IDs) is a fundamental task in process engineering. For designing complex installations, such as petroleum plants, multiple departments across several companies are involved in refining and updating these diagrams, creating significant challenges in data exchange between different software platforms from various vendors. The primary challenge …

We propose a methodology that allows communication with Piping and Instrumentation Diagrams (P&IDs) using natural language. In particular, we represent P&IDs through the DEXPI data model as labeled property graphs and integrate them with Large Language Models (LLMs). The approach consists of three main parts: 1) P&IDs are cast into …

A piping and instrumentation diagram (P&ID) is a central reference document in chemical process engineering. Currently, chemical engineers manually review P&IDs through visual inspection to find and rectify errors. However, engineering projects can involve hundreds to thousands of P&ID pages, creating a significant revision workload. This study proposes a rule-based …

Surrogate models are widely used to improve the tractability of process optimization. Some commonly used surrogate models are obtained via machine learning such as multi-layer perceptrons (MLPs), Gaussian processes, and decision trees. Recently, a new class of machine learning models named Kolmogorov Arnold Networks (KANs) have been proposed. Broadly, KANs …

Graph neural networks (GNNs) have proven state-of-the-art performance in molecular property prediction tasks. However, a significant challenge with GNNs is the reliability of their predictions, particularly in critical domains where quantifying model confidence is essential. Therefore, assessing uncertainty in GNN predictions is crucial to improving their robustness. Existing uncertainty quantification …

Neural networks (NNs) are widely used as surrogate models but they do not guarantee physically consistent predictions thereby preventing adoption in various applications. We propose a method that can enforce NNs to satisfy physical laws that are nonlinear in nature such as enthalpy balances. Our approach, inspired by Picard�s successive …

As large language models have shown remarkable capabilities in conversing via natural language, the question arises in which way LLMs could potentially assist chemical engineers in research and industry with domain-specific tasks. We generate dynamic chemical reactor models in Modelica code format from textual descriptions as user input. We fine-tune …

Data-driven soft sensors help in process operations by providing real-time estimates of otherwise hard to measure process quantities, e.g., viscosities or product concentrations. Currently, soft sensors need to be developed individually per plant. Using transfer learning, machine learning based soft sensors could be re-used and fine-tuned across plants and applications. …

Reinforcement learning has shown some success in automating process design by integrating data-driven models that interact with process simulators to learn to build process flowsheets iteratively. However, one major challenge in the learning process is that the reinforcement learning agent demands numerous process simulations in rigorous process simulators, thereby requiring …

Control structure design is an important but tedious step in P&ID development. Generative artificial intelligence (AI) promises to reduce P&ID development time by supporting engineers. Previous research on generative AI in chemical process design mainly represented processes by sequences. However, graphs offer a promising alternative because of their permutation invariance. …

To address the challenge of tractability for optimizing mathematical models in science and engineering, surrogate models are often employed. Recently, a new class of machine learning models named Kolmogorov Arnold Networks (KANs) have been proposed. It was reported that KANs can approximate a given input/output relationship with a high level …

Ensuring neural networks adhere to domain-specific constraints is crucial for addressing safety and trustworthiness while also enhancing inference accuracy. Despite the nonlinear nature of most real-world tasks, the majority of existing methods are limited to affine (equality) or convex (inequality) constraints. We introduce ENFORCE, a neural network architecture that uses …

Self-supervised learning for polymer property prediction in scarce data domains.

Artificial intelligence (AI) and particularly generative AI led to recent breakthroughs, e.g., in generating text and images. There is also a potential of these technologies in chemical engineering, but the lack of structured big domain-relevant data hinders advancements. I envision an open Chemical Engineering Knowledge Graph (ChemEngKG) that provides big …

Deep learning (DL)-based methods have achieved state-of-the-art performance for many medical image segmentation tasks. Nevertheless, recent studies show that deep neural net- works (DNNs) can be miscalibrated and overconfident, leading to ”silent failures” that are risky for clinical applications. Bayesian DL provides an intuitive approach to DL failure de- tection, …

ReLU neural networks have been modelled as constraints in mixed integer linear programming (MILP), enabling surrogate-based optimisation in various domains and efficient solution of machine learning certification problems. However, previous works are mostly limited to MLPs. Graph neural networks (GNNs) can learn from non-euclidean data structures such as molecular structures …

The transformation toward renewable energy and feedstock supply in the chemical industry requires new conceptual process design approaches. Recently, deep reinforcement learning (RL), a subclass of machine learning, has shown the potential to solve complex decision-making problems and aid sustainable process design. However, its suitability in static process design still …

Generative artificial intelligence will transform the way we design and operate chemical processes, argues Artur M. Schweidtmann.

ChatGPT is a powerful language model from OpenAI that is arguably able to comprehend and generate text. ChatGPT is expected to greatly impact society, research, and education. An essential step to understand ChatGPT’s expected impact is to study its domain-specific answering capabilities. Here, we perform a systematic empirical assessment of …

The process engineering domain widely uses Process Flow Diagrams (PFDs) and Process and Instrumentation Diagrams (P&IDs) to represent process flows and equipment configurations. However, the P&IDs and PFDs, hereafter called flowsheets, can contain errors causing safety hazards, inefficient operation, and unnecessary expenses. Correcting and verifying flowsheets is a tedious, manual …

Multiscale modeling of catalytical chemical reactors typically results in solving a system of partial differential equations (PDEs) or ordinary differential equations (ODEs). Despite significant progress, the numerical solution of such PDE or ODE systems is still a computational bottleneck. In the past, deep learning techniques have gained attention for developing …

Machine Learning (ML) techniques are encountered nowadays across disciplines, from social sciences, through natural sciences to engineering. The broad application of ML and the accelerated pace of its evolution lead to an increasing need for dedicated teaching concepts aimed at making the application of this technology more reliable and responsible. …

Molecular property prediction is of crucial importance in many disciplines such as drug discovery, molecular biology, or material and process design. The frequently employed quantitative structure-property/activity relationships (QSPRs/QSARs) characterize molecules by descriptors which are then mapped to the properties of interest via a linear or nonlinear model. In contrast, graph …

The term hybrid modeling refers to the combination of parametric models (typically derived from knowledge about the system) and nonparametric models (typically deduced from data). Despite more than 20 years of research, over 150 scientific publications (Agharafeie et al., 2023), and some recent industrial applications on this topic, the capabilities …

Microgels are cross-linked, colloidal polymer networks with great potential for stimuli-response release in drug-delivery applications, as their size in the nanometer range allows them to pass human cell boundaries. For applications with specified requirements regarding size, producing tailored microgels in a continuous flow reactor is advantageous because the microgel properties …

This “white paper” is a concise perspective of the potential of machine learning in the process systems engineering (PSE) domain, based on a session during FIPSE 5, held in Crete, Greece, June 27–29, 2022. The session included two invited talks and three short contributed presentations followed by extensive discussions. This …

Developing Piping and Instrumentation Diagrams (P&IDs) is a crucial step during process development. We propose a data-driven method for the prediction of control structures. Our methodology is inspired by end-to-end transformer-based human language translation models. We cast the control structure prediction as a translation task where Process Flow Diagrams (PFDs) …

SFILES are a text-based notation for chemical process flowsheets. They were originally proposed by d’Anterroches (Process flow sheet generation & design through a group contribution approach) who was inspired by the text-based SMILES notation for molecules. The text-based format has several advantages compared to flowsheet images regarding the storage format, …

Graph neural networks (GNNs) are emerging in chemical engineering for the end-to-end learning of physicochemical properties based on molecular graphs. A key element of GNNs is the pooling function which combines atom feature vectors into molecular fingerprints. Most previous works use a standard pooling function to predict a variety of …

An educational workshop for developing Process Systems Engineering (PSE) courses will be held during ESCAPE-33, following the model workshop that was run during the CAPE Forum 2022 held at the University of Twente, in the Netherlands. This 3-hour workshop distributes the participants into four teams working together to develop the …

Flowsheets are the most important building blocks to define and communicate the structure of chemical processes. Gaining access to large data sets of machine-readable chemical flowsheets could significantly enhance process synthesis through artificial intelligence. A large number of these flowsheets are publicly available in the scientific literature and patents but …

Process design is a creative task that is currently performed manually by engineers. Artificial intelligence provides new potential to facilitate process design. Specifically, reinforcement learning (RL) has shown some success in automating process design by integrating data-driven models that learn to build process flowsheets with process simulation in an iterative …

We propose a novel method enabling autocompletion of chemical flowsheets. This idea is inspired by the autocompletion of text. We represent flowsheets as strings using the text-based SFILES 2.0 notation and learn the grammatical structure of the SFILES 2.0 language and common patterns in flowsheets using a transformer-based language model. …

Ionic liquids (ILs) are important solvents for sustainable processes and predicting activity coefficients (ACs) of solutes in ILs is needed. Recently, matrix completion methods (MCMs), transformers, and graph neural networks (GNNs) have shown high accuracy in predicting ACs of binary mixtures, superior to well-established models, e.g., COSMO-RS and UNIFAC. GNNs …

Computational Fluid Dynamics (CFD) is a powerful tool which can help with the geometry optimization of continuous milli-scale reactors, which often are highly complex devices. Attempting to perform this optimization by manually modifying and testing geometry configurations can however be tedious and computationally inefficient. Addressing this problem, we present a …

Co-design of alternative fuels and future spark-ignition (SI) engines allows very high engine efficiencies to be achieved. To tailor the fuel’s molecular structure to the needs of SI engines with very high compression ratios, computer-aided molecular design (CAMD) of renewable fuels has received considerable attention over the past decade. To …

Advances in deep convolutional neural networks led to breakthroughs in many computer vision applications. In chemical engineering, a number of tools have been developed for the digitization of Process and Instrumentation Diagrams. However, there is no framework for the digitization of process flow diagrams (PFDs). PFDs are difficult to digitize …

Fuels with high-knock resistance enable modern spark-ignition engines to achieve high efficiency and thus low CO2 emissions. Identification of molecules with desired autoignition properties indicated by a high research octane number and a high octane sensitivity is therefore of great practical relevance and can be supported by computer-aided molecular design …

Process synthesis experiences a disruptive transformation accelerated by artificial intelligence. We propose a reinforcement learning algorithm for chemical process design based on a state-of-the-art actor-critic logic. Our proposed algorithm represents chemical processes as graphs and uses graph convolutional neural networks to learn from process graphs. In particular, the graph neural …

Trained ML models are commonly embedded in optimization problems. In many cases, this leads to large-scale NLPs that are difficult to solve to global optimality. While ML models frequently lead to large problems, they also exhibit homogeneous structures and repeating patterns (e.g., layers in ANNs). Thus, specialized solution strategies can …

The self-configuring nnU-Net has achieved leading performance in a large range of medical image segmentation challenges. It is widely considered as the model of choice and a strong baseline for medical image segmentation. However, despite its extraordinary performance, nnU-Net does not supply a measure of uncertainty to indicate its possible …

Flowsheets are the most important building blocks to define and communicate the structure of chemical processes. Gaining access to large data sets of machine-readable chemical flowsheets could significantly enhance process synthesis through artificial intelligence. A large number of these flowsheets are publicly available in the scientific literature and patents but …

In the age of advanced information systems powering fast-paced knowledge economies that face global societal challenges, it is no longer adequate to express scholarly information - an essential resource for modern economies - primarily as article narratives in document form. Despite being a well-established tradition in scholarly communication, PDF-based text …

Hybrid modelling, i.e., the combination of data-driven modelling with mechanistic model components, reduces the data demand and enables extrapolation of data-driven models. However, building, training and evaluation of hybrid models is cumbersome with current frameworks. We developed HybridML, an open-source modeling platform, in which hybrid models can be trained, i.e., …

The transformation of the chemical industry to renewable energy and feedstock supply requires new paradigms for the design of flexible plants, (bio-)catalysts, and functional materials. Recent breakthroughs in machine learning (ML) provide unique opportunities, but only joint interdisciplinary research between the ML and chemical engineering (CE) communities will unfold the …

Metabolic engineering relies on modifying gene expression to regulate protein concentrations and reaction activities. The gene expression is controlled by the promoter sequence, and sequence libraries are used to scan expression activities and to identify correlations between sequence and activity. We introduce a computational workflow called Exp2Ipynb to analyze promoter …

This study highlights new opportunities for optimal reaction route selection from large chemical databases brought about by the rapid digitalisation of chemical data. The chemical industry requires a transformation towards more sustainable practices, eliminating its dependencies on fossil fuels and limiting its impact on the environment. However, identifying more sustainable …

Novel materials are the backbone of major technological advances. However, the development and wide-scale introduction of new materials, such as nanomaterials, is limited by three main factors—the expense of experiments, inefficiency of synthesis methods and complexity of scale-up. Reaching the kilogram scale is a hurdle that takes years of effort …

Production of functional molecules from renewable bio-feedstocks and bio-waste has the potential to significantly reduce the greenhouse gas emissions. However, the development of such processes commonly requires invention and scale-up of highly selective and robust chemistry for complex reaction networks in bio-waste mixtures. We demonstrate an approach to optimising a …

Gaussian processes (Kriging) are interpolating data-driven models that are frequently applied in various disciplines. Often, Gaussian processes are trained on datasets and are subsequently embedded as surrogate models in optimization problems. These optimization problems are nonconvex and global optimization is desired. However, previous literature observed computational burdens limiting deterministic global …

Data-driven models are becoming increasingly popular in engineering, on their own or in combination with mechanistic models. Commonly, the trained models are subsequently used in model-based optimization of design and/or operation of processes. Thus, it is critical to ensure that data-driven models are not evaluated outside their validity domain during …

Pressure swing adsorption (PSA) is an energy-efficient technology for gas separation, while the multiobjective optimization of PSA is a challenging task. To tackle this, we propose a hybrid optimization framework (TSEMO + DyOS), which integrates two steps. In the first step, a Bayesian stochastic multiobjective optimization algorithm (i.e., TSEMO) searches …

Machine learning models can learn complex relationships from data and have led to breakthrough results in various domains. In chemical engineering, machine learning models have great potential for process optimization when combined with mechanistic model equations. However, machine learning models frequently lead to large-scale nonlinear optimization problems where deterministic global …

Road transportation needs to abandon fossil fuels. One promising alternative are renewable fuels for internal combustion engines. We consider three competing types of spark-ignition engines, i.e., conventional spark-ignition engines (CSIEs), flexible fuel vehicle engines (FFVEs), and ultra-high efficiency engines (UHEEs), which all have different fuel requirements. To determine which engine-fuel …

Extensive literature has considered reduced, but still highly accurate, nonlinear dynamic process models, particularly for distillation columns. Nevertheless, there is a need for continuing research in this field. Herein, opportunities from the integration of machine learning into existing reduction approaches are discussed. First, key concepts for dynamic model reduction and …

Global optimization is desirable for the design of chemical and energy processes as design decisions have a significant influence on the economics. A relevant challenge for global flowsheet optimization is the incorporation of accurate thermodynamic models. A promising alternative to conventional thermodynamic property models is the integration of data-driven surrogate …

Optimal reaction pathways for the conversion of renewable feedstocks are often examined by reaction network flux analysis. An alternative modelling approach for reaction networks is a Petri net. These explicitly take the reaction sequence into account. In the optimisation of a network, this can allow the implementation of constraints on …

Numerical optimization is very useful for design and operation of energy processes. As the design has a major impact on the economics of the system, it is desirable to find a global optimum in the presence of local optima. So far, deterministic global optimization with detailed thermodynamic models incorporated has …

Prediction of combustion-related properties of (oxygenated) hydrocarbons is an important and challenging task for which quantitative structure–property relationship (QSPR) models are frequently employed. Recently, a machine learning method, graph neural networks (GNNs), has shown promising results for the prediction of structure–property relationships. GNNs utilize a graph representation of molecules, where …

We propose an algorithm for scheduling subject to time-variable electricity prices using nonlinear process models that enables long planning horizons with fine discretizations. The algorithm relies on a reduced-space formulation and enhances our previous work (Schäfer et al., Comput Chem Eng, 2020;132:106598) by a sensitivity-based refinement procedure. We therein expose …

Nonlinear model predictive control requires the solution of nonlinear programs with potentially multiple local solutions. Here, deterministic global optimization can guarantee to find a global optimum. However, its application is currently severely limited by computational cost and requires further developments in problem formulation, optimization solvers, and computing architectures. In this …

Organic Rankine cycles (ORCs) offer a high structural design flexibility. The best process structure can be identified via the optimization of a superstructure, which considers design alternatives simultaneously. In this contribution, we apply deterministic global optimization to a geothermal ORC superstructure, thus guaranteeing to find the best solution. We implement …

Innovative membrane technologies optimally integrated into large separation process plants are essential for economical water treatment and disposal. However, the mass transport through membranes is commonly described by nonlinear differential-algebraic mechanistic models at the nano-scale, while the process and its economics range up to large-scale. Thus, the optimal design of …

Economically viable water treatment process plants for drinking water purification are a prerequisite for sustainable supply of safe drinking water in the future. However, modern membrane process development experiences a disconnect in this domain: the synthesis of the membrane and the design of the process are decoupled. We propose an …

There has been an increasing interest in the use of automated self-optimising continuous flow platforms for the development and manufacture in synthesis in recent years. Such processes include multiple reactive and work-up steps, which need to be efficiently optimised. Here, we report the combination of multi-objective optimisation based on machine …

Using nonlinear process models in discrete-time scheduling typically prohibits long planning horizons with fine temporal discretizations. Therefore, we propose an adaptive grid algorithm tailored for scheduling subject to time-variable electricity prices. The scheduling problem is formulated in a reduced space. In the algorithm, the number of degrees of freedom is …

The performance of an organic Rankine cycle (ORC) relies on process design and operation. Simultaneous optimization of design and operation for a range of working fluids (WFs) is therefore a promising approach for WF selection. For this, deterministic global process optimization can guarantee to identify a global optimum, in contrast …

Deterministic global optimization of process flowsheets has so far mostly been limited to simplified thermodynamic models. Herein, we demonstrate a way to integrate accurate thermodynamic models for the optimal process design of an organic Rankine cycle (ORC) via the use of artificial neural networks (ANNs). We generate training data using …

We recently demonstrated the potential of deterministic global optimization in a reduced-space formulation for flowsheet optimization. However, the consideration of implicit unit operations such as flash calculations is still challenging and the solution of complex flowsheets incorporating such operations can be intractable. We show that the solution of flash equations …

Rational solvent selection remains a significant challenge in process development. Here we describe a hybrid mechanistic-machine learning approach, geared towards automated process development workflow. A library of 459 solvents was used, for which 12 conventional molecular descriptors, two reaction-specific descriptors, and additional descriptors based on screening charge density, were calculated. …

Global deterministic process optimization problems have recently been solved efficiently in a reduced-space by automatic propagation of McCormick relaxations (Bongartz and Mitsos, J. Global Optim, 2017). However, the previous optimizations have been limited to simplified thermodynamic property models. Herein, we propose a method that learns accurate thermodynamic properties via artificial …

Artificial neural networks are used in various applications for data-driven black-box modeling and subsequent optimization. Herein, we present an efficient method for deterministic global optimization of optimization problems with artificial neural networks embedded. The proposed method is based on relaxations of algorithms using McCormick relaxations in a reduced space (Mitsos …

Synthetic membranes for desalination and ion separation processes are a prerequisite for the supply of safe and sufficient drinking water as well as smart process water tailored to its application. This requires a versatile membrane fabrication methodology. Starting from an extensive set of new ion separation membranes synthesized with a …

Energy-intense enterprises that flexibilize their electricity consumption can market this either at electricity spot markets or by offering ancillary services on demand, such as balancing power. We formulate optimization of the balancing power bidding strategy as a mixed-integer nonlinear program considering both price forecasts for the ancillary service market and …

Dynamic modeling is an important tool to gain better understanding of complex bioprocesses and to determine optimal operating conditions for process control. Currently, two modeling methodologies have been applied to biosystems: kinetic modeling, which necessitates deep mechanistic knowledge, and artificial neural networks (ANN), which in most cases cannot incorporate process …

Automated development of chemical processes requires access to sophisticated algorithms for multi-objective optimization, since single-objective optimization fails to identify the trade-offs between conflicting performance criteria. Herein we report the implementation of a new multi-objective machine learning optimization algorithm for self-optimization, and demonstrate it in two exemplar chemical reactions performed in …

Many engineering problems require the optimization of expensive, black-box functions involving multiple conflicting criteria, such that commonly used methods like multiobjective genetic algorithms are inadequate. To tackle this problem several algorithms have been developed using surrogates. However, these often have disadvantages such as the requirement of a priori knowledge of …

This paper explores the feasibility of controlling the selectivity of a partial oxidation reaction by simultaneous modulation of local oxygen concentration and coolant temperature along the length of a reactor. The microstructured membrane reactor (MMR) concept consists of an oxygen-permeable membrane for distributing the oxygen feed with the coolant channel …

A decision support tool has been developed that uses global multiobjective optimization based on 1) the environmental impacts, evaluated within the framework of full life cycle assessment; and 2) process costs, evaluated by using rigorous process models. This approach is particularly useful in developing biorenewable-based energy solutions and chemicals manufacturing, for which …

A techno-economic optimization of a commercial-scale, amine-based, post-combustion CO₂ capture process is carried out. The most economically favorable process configuration, sizing and operating conditions are identified using a superstructure formulation. The superstructure has 12 288 possible process configurations and unit operations in the superstructure are described using rigorous, rate-based models. In …